Automotive Industry

Integrated head rest for child car seats made of NYLAFORCE® B 50

Integrated head rest
The more stringent requirements for head supports on child seats led to the selection of NYLAFORCE® B 50 for the development and manufacture of the integrated headrest for the "RECARO start" child´s seat. The forces of acceleration occurring during a side impact crash require a material with high kinetic absorption properties combined with the highest strength. On the one hand the head supports may not break in case of a crash, on the other a high level of dimensional stability (stiffness) must be guaranteed. Qualities that in principle are contradictory but which are mastered without difficulty by NYLAFORCE® B 50. Despite the high level of glass fibre reinforcement, processing NYLAFORCE® B 50 presents no problems. Moreover, the material stands out thanks to its high thermal resistance and low moisture absorption compared with standard polyamides.

Car seat shell made of NYLAFORCE® B 50 Z

Car seat back
Outstanding toughness coupled with a very high level of strength and stiffness - these are the characteristic properties of the NYLAFORCE® B 50 Z high- performance compound produced by the feed-up process. This material was developed especially for car seat shells. In this application, particular requirements are placed on the dimensional stability, fracture behaviour and surface finish of the material, since the parts are not subsequently painted or coated. Seat backs are put through extreme loading tests. In addition to frontal and rear crash tests, they are also required to pass the critical "protection against shifting cargo" test. This simulates the impact of objects in the back of the car hitting the front seats. All the forces that are generated in a crash must be absorbed by the material in the seat shell or be conducted into the bodywork via the bolted connections, since the seat shells do not contain any additional metal struts. NYLAFORCE® B 50 Z emerged as the clear winner in the material selection process, beating all the other plastics, including long glass fibre reinforced polyamides and semi-aromatic polymers with a high level of reinforcement. In addition, NYLAFORCE® B 50 Z is noted for its simple processing and excellent component surface.

Central armrest on the BMW 1 series made of NYLAFORCE® B 60

Central armrest
The decision was taken to use NYLAFORCE® B 60 for the production of the central armrest on the BMW 1 series. In the selection process, this material was seen to be clearly superior to other highly reinforced materials. Its good toughness coupled with a very high level of strength, plus its excellent paintability, were the decisive factors in the selection of NYLAFORCE® B 60.

Car door handles made of NYLAFORCE® B 60

Car door handles
Door handles for cars have to withstand a practical test, in which a force of 2000 N is applied to the handles. They may not break under the test. Alongside the mechanical function, good paintability is also required. NYLAFORCE® B 60 easily meets these requirements. Despite being reinforced with 60% glass fibre, the surface is totally smooth and clean. The photo shows an untreated doorhandle in the background, the handle in the fore is coated.

Seat adjustment for cars made of NYLAFORCE® B 60

Seat adjustment

Features

  • very high strength and form stability
  • very good surface quality
  • high capacity to absorb kinetic energy
         under dynamic stress
  • high fatigue resistance to bending
  • simple processing

Handle for car seats made of NYLAFORCE® B 60

Handle for car seats

Features

  • very high strength and form stability
  • very good surface quality
  • high capacity to absorb kinetic energy
         under dynamic stress
  • high fatigue resistance to bending
  • simple processing
News

Trade fair: FAKUMA 2012
October 16th - 20th, Friedrichshafen

We´re looking forward to your visit:
Hall A4 booth nr. 4128   » more

01 | 2012 "Kunststoffe" issue 12|11

Publication of the technical paper PEEK-
compound: "Smooth Performance" » more

11 | 2011 Trade fair summary

Exhibition success at FAKUMA  » more

News archive

06 | 2011 ALAMID® 6 GF 30 PU D
SCHWARZ-17018

Detectable compound for the food
industry  » more

03 | 2011 TRIBOFORCE® PEEK

Co-operation with EVONIK Industries:
New PEEK compounds available  » more

08 | 2010 TRIBOFORCE®

Innovative material for bearings to withstand extreme requirements  » more

05 | 2010 NYLAFORCE® dynamic

A power pack for functional parts that are subject to heavy loads  » more